Resident Engineer – IP/CC

​BUILD EVENTS:

• Participate on prototype build events

• Create a List of Open Points (LOP) document about all the engineering related issues

• Assembly problems, quality problems, etc.

• Discuss through the found problems with the international development engineering team (Germany, Hungary, Romania) to ensure that they will be able to analyse the problems

• Do root cause analyses with ‘Ishikawa’ / ‘5 why’ tools, and create a report based on these. If requested create a proper 8D report.

• After the root cause analysis propose a short term and a long-term solution for the problems

• The long-term solution must be feasible for the injection molding tool modifications, and it has to respect the OEM standards

• After the root cause analysis support the development engineering team to find a short term and a long-term solution for the problems

• Organize trials to verify the solutions to the project team or to the OEM

MEETINGS:

• attending meetings with Development, Quality, Change Management, Process Engineers, customer, suppliers when requested

• organizing meetings / trials (including tools, engineering parts – IP and CFC) with all above for feasibility, process and design check.

CONCEPTS:

• Analysing 3D concepts with Development Team (DT) from rework feasibility at Solihull site

• CAD analysing for root cause or / and searching for a new solution independently from CAD team

• Sharing own ideas with DT, justification and feasibility check

REWORKS:

• Reworking parts according to DT instructions, drawings, general concepts and / or own ideas

• Defining rework methodology, tools selection, place.

• Creating rework instructions and provide training

• Implementing rework in production process

• Evaluation and controlling new process

• Rework Improvements: defining, updating documentation, providing training, implementing, evaluation, controlling

• Cooperating with various departments

SUPPORT:

• Respond to Logistics / Engineering notifications e.g. searching for alternative fixings, parts etc. and assessment technical drawing and properties for potential usefulness

• Supporting Quality due to customer complaints: failure assessment, providing data, evaluations, development history, parts check

• Providing data and results of trials, reworks, measurements to Quality and DT

• Supporting parts & process trials, design checks, risk assessment on production line with all Departments, customer, supplier.

• Supporting customer on its production line: delivering parts, issues during the assembly process

MEASUREMENTS:

• Cooperating with GOM: parts shipment and measurements requests

• Squeak and Rattle of new solutions assessment in S&R chamber,

• Providing data and results of trials, reworks, measurements to Quality and DT

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