Resident Engineer - IP & Centre Console

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BUILD EVENTS:

•         Participate on prototype build events

•         Create a List of Open Points (LOP) document about all the engineering related issues

o    Assembly problems, quality problems, etc.

•         Discuss through the found problems with the international development engineering team (Germany, Hungary, Romania) to ensure that they will be able to analyse the problems

•         Do root cause analyses with ‘Ishikawa’ / ‘5 why’ tools, and create a report based on these. If requested create a proper 8D report.

•         After the root cause analysis propose a short term and a long-term solution for the problems

o    The long-term solution must be feasible for the injection moulding tool modifications, and it has to respect the OEM standards

•         After the root cause analysis support the development engineering team to find a short term and a long-term solution for the problems

•         Organize trials to verify the solutions to the project team or to the OEM

MEETINGS:

•         attending meetings with Development, Quality, Change Management, Process Engineers, customer, suppliers when requested

•         organizing meetings / trials (including tools, engineering parts – IP and CFC) with all above for feasibility, process and design check.

CONCEPTS:

•         Analysing 3D concepts with Development Team (DT) from rework feasibility at Solihull site

•         CAD analysing for root cause or / and searching for a new solution independently from CAD team

•         Sharing own ideas with DT, justification and feasibility check

REWORKS:

•         Reworking parts according to DT instructions, drawings, general concepts and / or own ideas

•         Defining rework methodology, tools selection, place.

•         Creating rework instructions and provide training

•         Implementing rework in production process

•         Evaluation and controlling new process

•         Rework Improvements: defining, updating documentation, providing training, implementing, evaluation, controlling

•         Cooperating with various departments

SUPPORT:

•         Respond to Logistics / Engineering notifications e.g. searching for alternative fixings, parts etc. and assessment technical drawing and properties for potential usefulness

•         Supporting Quality due to customer complaints: failure assessment, providing data, evaluations, development history, parts check

•         Providing data and results of trials, reworks, measurements to Quality and DT

•         Supporting parts & process trials, design checks, risk assessment on production line with all Departments, customer, supplier.

•         Supporting customer on its production line: delivering parts, issues during the assembly process

MEASUREMENTS:

•         Cooperating with GOM: parts shipment and measurements requests

•         Squeak and Rattle of new solutions assessment in S&R chamber,

•         Providing data and results of trials, reworks, measurements to Quality and DT